Showing posts with label Bleaching. Show all posts
Showing posts with label Bleaching. Show all posts
Friday, 30 May 2014

Factors Influencing the Functions of Optical Brighteners


Optical Brighteners
The optical brighteners counteract the yellowness of the fabric by increasing the reflection of blue light rays. They convert invisible short-wave ultraviolet rays of sunlight into visible blue light and has a degree of whiteness which is comparatively more intense.
Optical Brighteners
Factors Influencing the Functions of Optical Brighteners
Optical brighteners or optical whiteners are applied to substrate as a separate after-treatment process or are incorporated into bleaching and finishing baths. Since the fluorescent brightening agents behave like dyestuffs, their efficiency and effectiveness are influenced by various factors that are important in application.

Substrate
The brightening effect is dependent on the nature of the substrate. For example, a very strong reflectance is observed with whitened cotton, but it is weaker in viscose and wool. All synthetic fibres absorb strongly in the near ultraviolet region. Since the fluorescence produced by optical brightening agent is added to reflectance of the substrate, the maximum fluorescence effect is achieved on those substrate whose ability to absorb the ultraviolet region is suppressed by chemical brightening. In the absence of sufficient affinity of brighteners, the application results in yellow to green colour yield.

Saturation
There is a saturation limit for each optical whitening agent. Above certain concentration on the fibre a yellow colour is superimposed on the flourescence resulting in decrease in whiteness. This is because at higher concentration of brighteners a protective optical layer (filter) is formed on the surface of the substrate which prevents the extinction of the molecules of the brightening agent in deeper layers (so called self-quenching, concentration quenching of fluorescence or filter effect).

Method of application
The saturation limit of an optical brightening agent, however, is also dependent on the method of application to the substrate. Usually exhaust application process gives higher whiteness value then it does when applied by padding technique for a given amount of whitener.

Time
Generally optical brightening agents have high rate of exhaustion on the substrate and therefore great care is to be taken to avoid unlevel application. Slow exhaustion rate and increased migration time is necessary to produce level whiteness on the fabric.

Temperature
The optimum temperatures of optical brightening agents on cellulosic fibres are usually between 40 and 60~ and further rise in temperature tend to lower the exhaustion. However, for synthetic fibres higher temperature is needed for good penetration of the brighteners.

pH
The chemical stability, solubility and affinity of optical brightening agents depend on effective pH value in solution. For example, for wool and polyamide fibres, optimum pH is on the acidic side for better exhaustion.

Salt
Generally salt is added in the application bath to promote and also to control the rate of exhaustion of the brighteners on cellulosic fibres.

Tuesday, 1 April 2014

Estimation of Bleaching Effect on Cotton Fabric by Measurement of Reflectance


Estimation of Bleaching Effect on Cotton Fabric by Measurement of Reflectance

Mustaque Ahammed Mamun
Department of Textile Engineering
Dhaka University of Engineering & Technology (DUET)
Cell: +8801723300703 
Email: mamuntex09@gmail.com




Introduction
Bleaching is the process by which natural color of cotton fabric aredestroyed. So that fabric will be more bright& light reflectance will be more before one. Also absorbency is increased because sodium hydroxide is used to increase the pH value and which remove oil, fat wax etc. The bleaching effect is measured by two ways-
  1. Measurement of reflectance.
  2. Measurement of whiteness.
Measurement of whiteness in case of hypochlorite bleaching.But we used hydrogen peroxide so we will measured only Measurement of reflectance.

Objectives
  • To know about the bleaching process.
  • To know about the estimation of bleaching effect.
  • To know about the Measurement of reflectance.
  • To know about the process of estimation.
At first fabric have to be Bleached.

Bleaching Recipe:
  • H2O2————————————————-9gm/L
  • Stabilizer ——————————————- 4.5 gm/L
  • NaoH ———————————————— 8 gm/L
  • Na2CO3 —————————————— 5gm/L
  • Detergent —————————————— 1 gm/L
  • Anticreasing —————————————1 gm/L
  • Sequestering agent —————————- 1 gm/L
  • Wetting agent ———————————— 1 gm/L
  • M t L ————————————————-1 t 10 
  • Temp x time —————————————1000c x 30′
Calculation:

Sample weight = 9.64gm

Total liquor = 9.64 x 10 = 96.4 ml

Water =96.4- (8.676+4.338+7.112+4.82+1+1+1+1) = 67.454≈68 ml

ESTIMATION OF BLEACHING EFFECT
Measurement of Reflectance: when a fabric is bleached, its light reflecting capacity increases. The reflectance of a bleached fabric is measured by spectrometer. It can measured light reflectance of fabric and can give reflectance curve.


Standard range of reflectance 85% (84%-86%) up to 90%.

A range of 90-94% reflectance is also possible in a high temperature treatment in a kier (120oc). In high temperature bleaching, we can get high range of bleaching but high temperature bleaching is a risky.

Reflectance Curve & % of Reflectance:
Figure: Reflectance curve & % of Reflectance
We see that from above chart of reflectance of scoured and non-scoured sample are increased at small amount. And amount of hydrogen per-oxide reflectance are increased respectively but we see that there are vary difference of last person experiment i.e. amount of hydrogen per-oxide 11gm/L used and reflectance is less than from all but there would be more reflectance from others. So I think that there may be problem in his experiment. So we should that, more attention have to be maintain during experiment.

Also in most case, scouring is above 85 at 700 nm which can be said good scouring.

Conclusion
At last we can say that, how to estimate of bleaching effect is known by this experiment. Knowledge is gained from this experiment which is very helpful in our practical life. Special thanks to our honorable teacher who has been help us to complete this experiment.