Showing posts with label Technical textile. Show all posts
Showing posts with label Technical textile. Show all posts
Saturday, 3 May 2014

Major Classifications/Branches of Technical Textiles


Major Classifications/Branches of Technical Textiles
Authors: Taha Bin Yahya
Maaz Wasim Khan
Akram Ali
National Textile University, Faisalabad, Pakistan
Email: tahabinyahya@gmail.com





Technical Textiles:
Technical Textiles are usually considered as those produced from specific materials by specific processes. This is true to some sense but not always. All those fabrics, which have any technical use, i.e. other than aesthetic appeal and body covering, are considered Technical Fabrics, despite of their raw material or manufacturing process. Technical Textiles are known by their end uses. They are usually, but not always, manufactured by special materials on special machines. You can also read of the above authors article about "Application of Technical Textiles."

Major Classifications of  Technical Textiles:
Technical Textiles are generally classified as:
  1. Mobiltech
  2. › Indutech
  3. Medtech
  4. Hometech
  5. › Clothtech
  6. Agrotech
  7. › Buildtech
  8. Packtech
  9. Sporttech
  10. Geotech
  11. › Protech
  12. › Oekotech
Some of the common examples of Technical Textile products are:
 
Transport textiles (MobilTech)
These textiles are used in the manufacture of automobiles and aircraft. Carbon composites are mostly used in the manufacture of aeroplane parts while carbon fiber is used for making higher end tyres. Nylon gives strength and its bursting strength being high is used as air bags in cars. High tensile polyester is used for making air balloons. Its applications are
Transportation textile
  • ›Tyre
  • ›Belt
  • ›Hose reinforcement
  • ›Safety belts
  • ›Air bags
  • ›Composite reinforcements
o Automotive bodies
o Civil and military aircraft
  • Bodies
  • Wings
  • Engine components
  • ›Many other uses.
Industrial products and components (INDUTECH)
Textiles used directly in industrial processes or incorporated into industrial products. Textiles used for chemical and electrical applications and textiles related to mechanical engineering. Silk-screen printing, filtration, plasma screens, propulsion technology, lifting/conveying equipment, sound-proofing elements, melting processes, roller covers, grinding technology, insulations, seals & gaskets, fuel cell, Conveyor & Abrasive belts, Reinforcements for printed circuit boards etc.
Industrial textile
 Medical and hygiene textiles (MEDTECH)
These are commonly used in bandages and sutures (stitching the wounds). Not all the textile fibers can be used here, because their performances depend upon interaction with the cells and different fluids produced by the body. Sutures and wound dressings use fibers like silk and other synthetic fibers. Hollow synthetic fibers are used with nano or very small particles and are used for the delivery of drugs to any specific part of the body to prevent over dosage. Cotton, silk polyester, polyamide are also used in medical applications.
Medical Textile
Medical textiles also cover surgical gowns and drapes. There are two classes of materials: reusables and non-woven. Reusables are either PES or PES-cotton woven materials or laminates. Also non-woven materials are used in the operating theater. High performance non-wovens are usually laminated with a plastic foil in order to provide for sufficient barrier properties to reduce wound infection. Other examples are
  • › Wipes
  • › Babies’ diapers (nappies)
  • › Adult sanitary and incontinence products
  • › Sterilisation packs
Home textiles (HOMETECH)
Textiles used in a domestic environment - interior decoration and furniture, carpeting, protection against the sun, cushion materials, fireproofing, floor and wall coverings, textile reinforced structures/fittings.
Home textiles
In the contract market such as for large area buildings, ships, caravans, busses, fire retardant materials are used. Fire retardant properties are obtained either through the use of inherent fire retardant fibers such as modacryl or through the application of a coating with fire retardant additives (bromide of phosphorus compounds). Other examples are
  • › Bedding
  • › Sleeping bags
  • › To replace foams in furniture
  • › Carpet and furniture backings
  • › Curtain header tapes
Clothing components (CLOTHTECH)
Technical textiles for clothing applications especially in the finishing process where fabric is treated under pressure and high temperature the technical textile supports the fabric for smooth processing. This is usually the blend of polyester. Also
Clothtech
  • › Sewing threads
  • › Interlinings
  • › Waddings
  • › Insulation
Agriculture, horticulture and fishing (AGROTECH)
Textiles used in Agriculture are termed as agro textiles. They are used for crop protection, fertilization, etc. The essential properties required are strength, elongation, stiffness, and bio-degradation, resistance to sunlight and resistance to toxic environment. All these properties help with the growth and harvesting of crops and other foodstuffs. There is a growing interest in using materials which gradually degrade (biodegradables). Its products are
Agro textile
  • › Nets, ropes, lines
  • › Covering, protection
  • › Containment applications
  • › Drainage and land reclamation
  • › Protective clothing for employees
  • › Transport textiles for tractors and lorries
  • › Conveyor belts, hoses, filters
  • › Composite reinforcements
o Silos, tanks and piping
Construction - building and roofing (BUILDTECH)
Textiles used in construction - concrete reinforcement, façade foundation systems, interior construction, insulations, proofing materials, air conditioning, noise prevention, visual protection, protection against the sun, building safety.
Buildtech
An interesting and aesthetic appealing application is the use of textile membranes for roof construction. This area is also referred to as textile architecture. PVC coated high tenacity PES, teflon coated glass fiber fabrics or silicone coated PES are used for their low creep properties. Splendid examples of such construction are found in football stadia, airports and hotels.
  • › Construction of buildings, both permanent and temporary, dams, bridges, tunnels and roads.
  • › Tents, marquees and awnings.
  • › Architectural membrane
  • Semi-permanent structures
  • Sports stadia, exhibition centres
  • › Roofing applications
  • › Building and equipment insulation
  • › Wall panels, septic tanks and sanitary fittings
  • › Glass in bridges
Packaging and containment (PACKTECH)
Packtech includes several flexible packing material made of textile used for packing various goods for industrial, agricultural, consumer and other goods. It ranges from polymer based bags used for industrial packing to jute based sacks used for packaging food grains and packaging used for tea.
Packtech
  • Sacs
  • Fertiliser, sand, cement, sugar, flour to dyestuffs
  • › Wrapping and protection applications
  • › Tea and coffee bags
  • › Nonwoven insert
  • › Knitted net packaging
  • › Silos, containers
  • › Canvas covers, marquee tents.
Sport and leisure (SPORTTECH)
Sports textile is one of the branch of technical textile. Now a days sophisticated technology are used in technical textile to produce sports wear. Textile has done it successfully . Hi-tech textiles in sport are nothing new.
Sports textile
  • Shoes
  • › Artificial turf used in sports surfaces
  • › Advanced carbon fibre composites
  • Racquet frames, fishing rods, golf clubs and cycle frames
  • › Balloon fabrics, parachute and paraglider’s fabrics and sailcloth
Geotextiles in civil engineering (GEOTECH)
These are used in reinforcement of embankments or in constructional work. The fabrics in geo textiles are permeable fabrics and are used with soils having ability to separate, filter, protect or drain. The application areas include civil engineering, earth and road construction, dam engineering, soil sealing and in drainage systems. The fabric used in it must have good strength, durability, low moisture absorption and thickness. Mostly nonwoven and woven fabrics are used in it. Synthetic fibers like glass, polypropylene and acrylic fibers are used to prevent cracking of the concrete, plastic and other building materials. Polypropylene and polyester are used in geo textiles and dry/liquid filtration due to their compatibility. Some common examples are
Geotextile
  • › Geosynthetics
  • Geotextiles
  • Geogrids
  • Geomembranes
  • › Building of railway and road cuttings
  • › Embankments with steeper sides
Protective and safety clothing and textiles (PROTECH)
Protection against heat and radiation for fire fighter clothing, against molten metals for welders, for bullet proof jackets etc, all these things are obtained by usage of technical textiles with high performance fibers. In bullet proof jackets, special fiber aramid are used which have high tenacity, high thermal resistance and low shrinkage. Glass fiber is also used in fire proof jackets due to its high strength, chemical and flame resistance. Protective clothing is also used by the astronauts when they go in space. It was used by the astronauts when they went on moon, their suits where covered with special chemicals including lead to protect them from sun heat, their suit not only made from special fibers but their airship was also lined with special fabric. It provides protection against
Safety textile
  • › Cuts, abrasion, ballistic
  • › Stab wounds and explosions, fire & extreme heat
  • › Hazardous dust and particles
  • › Nuclear, biological and chemical hazards
  • › High voltages and static electricity
  • › Foul weather, extreme cold and poor visibility
  • › Instruments
Ecological protection textiles (OEKOTECH)
New applications for textiles in environmental protection applications - floor sealing, erosion protection, air cleaning, prevention of water pollution, water cleaning, waste treatment/recycling, depositing area construction, product extraction, domestic water sewerage plants.
Ecological protection textiles
  • › Filtration media
  • › Erosion protection
  • › Sealing of toxic waste
  • › Minimising water loss from the land
  • › Reducing the need for use of herbicides by providing mulch to plants
  • › Reducing weight in transport and construction 
 
Thursday, 1 May 2014

Application of Technical Textiles


Application of Technical Textiles
Authors: Taha Bin Yahya
Maaz Wasim Khan
Akram Ali
National Textile University, Faisalabad, Pakistan




Technical Textiles:
Technical and industrial textiles relate both to kinds of products and to the application of textiles to particular uses. Examples of technical textiles products are high tenacity yarns, or special elastic or coated fabrics, all of which have high technology content. As far as industrial applications are concerned, textile-based articles can offer considerable performance advantages compared to other materials.
Application of technical textiles in space
The sector of technical textile has experienced a spectacular increase during last years. Technical textiles consumption has increased worldwide by about >20% in volume. Cars and the transport industry, furniture, medical applications, clothing and construction are important users of technical and industrial textiles.

Given that innovation in new materials, processes and products is an inherent feature of this sub-sector, expenditure on research and development (R&D) is higher in this field than for conventional textiles (reaching up to 8-10% of turnover, compared to the industrial average of 3-5%). In the development of fibers, yarns and fabrics, functional aspects - such as anti-bacterial, anti-static, UV protective, thermal, or biodegradable functions - are playing an increasingly important role. Performance requirements and technical specifications determine the success of a product. Usually, technical textiles are created in a close relationship between the producer and the consumer so as to ensure tailor-made solutions to specific user purposes.

Application of Technical Textiles
SECTOR
EXAMPLES
MARKETS
Earthworks
Linings, netting, insulation, artificial grass (“geo-textiles”)
Construction companies for roads, water engineering, soil stabilization, tunnels and other earthworks
Construction
Insulation and roofing materials (“building textiles”)
Building firms, architects
Agriculture
Sun protection for greenhouses, fishing nets (“agro-textiles”)
Farming, horticulture and fishing
Transport
Car mats and lining, airbags, fire resistant seat covers and carpets, safety belts
Producers of cars, airplanes, boats
Medical and healthcare
Bandages, medical corsetry
(“medical textiles”)
Hospitals, nursing homes, households
Protection
Safety nets, ribbons and tapes, fire resistant clothing
(“protecting textiles”)
Industry, public procurement, households
Packaging
Twine and cordage, sacks and bags, tarpaulins (“packing textiles”)
Industry, distribution, households
Military and public services
Fire service equipment, bullet-proof jackets, army tents, parachutes, extinguishing blankets, tubes
Military/security, forestry, offshore oil industry
Specialized clothing
Sports, skiing and leisure
Active sports, mountaineering,  households
Communications
Optical fibers, image conductor cables
Communication sector
Industry
Filters, drive and conveyer belts, abrasive belts
Engineering, machinery, chemicals, plastics, mining, energy, etc.
Furnishing
Interlaid scrims, braiding, shower curtains, umbrellas, parasols, deck chairs, textile wall papers
Decoration firms, households


Wednesday, 9 April 2014

3XDRY® | Function of 3XDRY® | Benefits of 3XDRY®


3XDRY® | Function of 3XDRY® | Benefits of 3XDRY®

Md. Mehedi Hasan Shibli
Department of Textile Engineering
Northern University Bangladesh
Cell: +88 01717979083 
Email: shibli121@yahoo.com




Flash dried fabrics:

Schoeller Textil’s 3XDRY® technology provides fabrics with multifunctional moisture-management properties. It is an application of technical textile.
3XDRY® : The feel-good technology
The feel-good technology 3XDRY® makes textiles water and stain repellent on the outside and water absorbent on the inside. Cloths finished with 3XDRY® keeps the body dry, minimizes perspiration marks and stimulates a cooling effect. Founded and Manufactured by schoeller technology (Switzerland )
Schoeller technology
The Function of 3XDRY®:
The 3XDRY® - Advance moisture management- finish combines two technologies in one textile: on the outside textiles is finished with a water repellent function(Hydrophobic), whereas on the fabrics inside it absorbs perspiration (Hydrophilic). As a result, it reliably repels moisture from the outside. Moisture resulting from perspiration is quickly absorbed from the inner side of the textile, transported away from the body and distributed over a large area surface area. The appearance , hand or the air permeability features are not influenced by the 3XDRY®-finish.

Benefits of 3XDRY®:
Minimizes perspiration marks
Only the inside of the textile absorbs moisture. Perspiration marks are practically invisible from the outside.

Stimulates a cooling effect
With 3XDRY®, perspiration evaporates close to the body. This assists the natural cooling function of the body and ensures more energy during active phase.

Repels water and stains
Textiles with 3XDRY® treatment are significantly less susceptible to water, dirt and stains.

More advantages:
  • Advanced Moisture-Management System
  • Enables the skin to breathe
  • Ensures wear-comfort you can see and feel
  • Is applicable on all textiles(cotton, synthetics etc)